Capsule Manufacturing for Nutraceutical & Pharmaceutical Brands

Capsules remain one of the most trusted supplement formats. We provide capsule manufacturing that ensures accurate dosing, product stability, and easy consumption for your customers.

As a reliable capsule manufacturer in Pakistan, we produce high-quality hard and soft capsules using controlled systems and tested processes. Whether you need standard supplements or specialized formulations, we help you deliver consistent products to the market.

Popular Capsules.

Advanced Capsule Technologies

Beadlets Technology.

We use beadlets to protect sensitive ingredients and control release inside the body. This improves stability and ensures your product delivers results over time.

Duocap (Capsule-in-Capsule Technology) .

This system allows two ingredients to stay separate inside one capsule. It helps manage different release timings and improves absorption where needed.

Capsules Size Chart..

We offer multiple capsule sizes based on dosage and formulation needs.

Size 000

#000 capsules sometimes referred to as “triple zero” are the largest size of standard capsules.

  • The volume of a size 000 is 1.37ml
  • The overall length of the capsule is 26.1mm
  • The external diameter of the cap is 9.91mm
  • A full box or case of 000 hard caps contains 50,000 capsules

Size 00

#00 capsules sometimes referred to as “double zero” are the most commonly used capsules for supplements and medicines.

  • The volume of a size 00 is 0.9ml
  • The overall length of the capsule is 23.4mm
  • The external diameter of the cap is 8.56mm
  • A full box or case of 00 hard caps contains 75,000 capsules

Size 0

#0 capsules sometimes referred to as “zero”.

  • The volume of a size 0 is 0.68ml
  • The overall length of the capsule is 21.6mm
  • The external diameter of the cap is 7.64mm
  • A full box or case of 0 hard caps contains 100,000 capsules

Size 1

#1 capsules are also commonly used and are slightly smaller than size zero capsule.

  • The volume of a size 1 is 0.48ml
  • The overall length of the capsule is 19.4mm
  • The external diameter of the cap is 6.96mm
  • A full box or case of 1 hard caps contains 125,000 capsules

Size 2

#2 capsules are not as commonly used in food supplements but more so in pharmaceutical manufacturing.

  • The volume of a size 2 is 0.36ml
  • The overall length of the capsule closed is 17.6mm
  • The external diameter of the cap is 6.39mm
  • A full box or case of 2 hard caps contains 175,000 capsules

Size 3

#3 capsules are smaller than size 2 and are not very commonly used due to their smaller overall volume.

  • The volume of a size 3 is 0.27ml
  • The overall length of the capsule closed is 15.7mm
  • The external diameter of the cap is 5.85mm
  • A full box or case of 3 hard caps contains 200,000 capsules

Size 4

#4 capsules are the second smallest capsule variety. The are not used very often and are usually reserved for specialized medicines.

  • The volume of a size 4 is 0.2ml
  • The overall length of the capsule closed is 14.3mm
  • The external diameter of the cap is 5.33mm
  • A full box or case of 4 hard caps contains 250,000 capsules

Size 5

#5 capsules are the smallest standard capsule size. They are predominantly used in pharmaceutical medicines rather than supplements.

  • The volume of a size 5 is 0.13ml
  • The overall length of the capsule closed is 11.1mm
  • The external diameter of the cap is 4.91mm
  • A full box or case of 5 hard caps contains 350,000 capsules

Our Capabilities

We support brands that need reliable capsule manufacturing with consistent quality. Our facility handles both hard gelatin capsule manufacturing process and softgel capsules manufacturing process with strict controls.

We work across vitamins, herbal blends, probiotics, and wellness supplements. Our team manages ingredient selection, filling accuracy, and production consistency using modern capsule manufacturing equipment.

Whether you need small batches or large-scale production, we provide flexible solutions that match your business needs. As one of the growing capsule manufacturing companies, we focus on maintaining quality across every batch.

Why Choose Us

Choosing the right capsule manufacturer affects your product performance and brand trust. We focus on precision, consistency, and clear processes.

We use tested ingredients, controlled production systems, and strict quality checks to ensure every capsule meets standards. Our team supports both startups and established brands with scalable production and reliable timelines.

With practical support and efficient workflows, we help you launch and grow without production issues.

Our Manufacturing Process

Formula Finalization

We confirm your formulation, dosage, and capsule type.

Material Preparation

We prepare ingredients and capsule shells for production.

Encapsulation Process

We fill capsules using controlled systems for accuracy.

In-Process Quality Checks

We monitor weight variation and consistency during production.

Polishing & Inspection

We clean and inspect capsules for uniform appearance.

Packaging & Labeling

We package capsules based on your brand requirements.

Final Quality Testing & Dispatch

We test final products and prepare them for delivery.

Our Capabilities.

We offer multiple packaging formats based on your product and market:

FAQs

What types of capsules do you manufacture?

We manufacture hard gelatin capsules and softgel capsules for different supplement needs.

What is the capsule manufacturing process?

It includes formulation, ingredient preparation, encapsulation, quality checks, and packaging under controlled systems.

Do you support softgel capsule manufacturing?

Yes, we handle both hard and softgel capsules manufacturing processes.

Can I choose capsule size and color?

Yes, you can select capsule size, color, and finish based on your product and branding.

Do you offer capsule manufacturing in Pakistan for startups?

Yes, we provide flexible production options so startups can launch without large minimum orders.

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